Design Robustness Engineer

Southfield, MI - USA

Monthly Salary: Not Disclosed

Posted on: 30+ days ago

Vacancies: 1 Vacancy

Job Summary

Evaluate and quantify current design sensitivities (currently focused on two specific topics).
Investigate concepts to minimize design sensitivities through design iterations prototyping small-scale trials and full validation.
Evaluate opportunities for next-generation structure design focused on robustness cost savings and innovation.
Investigate and resolve non-conforming or rejected seating components through root-cause analysis and corrective actions.
Provide timely feedback to DREs product engineers and plant leaders to drive design improvements and issue closure.
Collaborate with Manufacturing Quality Supplier Development and Program Management teams to ensure production and launch readiness.
Review CAD models and drawings for feasibility manufacturability and tolerance stack-up.
Support DV/PV testing (foam compression durability function comfort) and analyze results for compliance.
Participate in prototype builds pre-production events and launch activities; track and close issues using standard metrics.
Prepare and maintain APQP/PPAP deliverables including DFMEA PFMEA control plans and process flow diagrams.
Drive continuous improvement initiatives in seat assembly foam/urethane molding and overall product quality.
Serve as the customer-facing technical contact for design reviews warranty discussions and validation updates.
Analyze field returns and warranty claims to identify trends and implement permanent corrective actions.

Qualifications :

Bachelors degree in Mechanical Automotive Manufacturing or Industrial Engineering (or equivalent experience)
3 years in automotive seating interior systems product engineering (OEM or Tier-1)
Knowledge of seat assembly foam molding trim structure and mechanisms
Experience in launch and production support (prototypes and issue resolution)
Proficient in CATIA V5 or NX; experience with PLM systems (Teamcenter ENOVIA)
Familiar with quality tools (8D 5-Why FMEA Fishbone)
Working knowledge of APQP PPAP FMEA control plans and process flows
Ability to interpret DV/PV test results
Comfortable working in both plant and office environments

Preferred Qualifications

Experience with Tier-1 automotive suppliers in seating or interiors.
Knowledge of seat comfort ergonomics and occupant safety.
Exposure to warranty systems field issue analysis and launch support.
Experience with Lean Six Sigma or other continuous improvement methods.

Additional Information :

Why Join Segula Technologies

At Segula youll work on cutting-edge projects that shape the future of automotive innovation. We offer:

Opportunities to collaborate with global engineering teams on high-impact programs.
A culture of technical excellence continuous learning and career advancement.
Competitive compensation benefits and development opportunities within an international organization.

All your information will be kept confidential according to EEO guidelines.

Remote Work :

Employment Type :

Full-time

Evaluate and quantify current design sensitivities (currently focused on two specific topics).Investigate concepts to minimize design sensitivities through design iterations prototyping small-scale trials and full validation.Evaluate opportunities for next-generation structure design focused on robu...

Evaluate and quantify current design sensitivities (currently focused on two specific topics).
Investigate concepts to minimize design sensitivities through design iterations prototyping small-scale trials and full validation.
Evaluate opportunities for next-generation structure design focused on robustness cost savings and innovation.
Investigate and resolve non-conforming or rejected seating components through root-cause analysis and corrective actions.
Provide timely feedback to DREs product engineers and plant leaders to drive design improvements and issue closure.
Collaborate with Manufacturing Quality Supplier Development and Program Management teams to ensure production and launch readiness.
Review CAD models and drawings for feasibility manufacturability and tolerance stack-up.
Support DV/PV testing (foam compression durability function comfort) and analyze results for compliance.
Participate in prototype builds pre-production events and launch activities; track and close issues using standard metrics.
Prepare and maintain APQP/PPAP deliverables including DFMEA PFMEA control plans and process flow diagrams.
Drive continuous improvement initiatives in seat assembly foam/urethane molding and overall product quality.
Serve as the customer-facing technical contact for design reviews warranty discussions and validation updates.
Analyze field returns and warranty claims to identify trends and implement permanent corrective actions.

Qualifications :

Bachelors degree in Mechanical Automotive Manufacturing or Industrial Engineering (or equivalent experience)
3 years in automotive seating interior systems product engineering (OEM or Tier-1)
Knowledge of seat assembly foam molding trim structure and mechanisms
Experience in launch and production support (prototypes and issue resolution)
Proficient in CATIA V5 or NX; experience with PLM systems (Teamcenter ENOVIA)
Familiar with quality tools (8D 5-Why FMEA Fishbone)
Working knowledge of APQP PPAP FMEA control plans and process flows
Ability to interpret DV/PV test results
Comfortable working in both plant and office environments

Preferred Qualifications

Experience with Tier-1 automotive suppliers in seating or interiors.
Knowledge of seat comfort ergonomics and occupant safety.
Exposure to warranty systems field issue analysis and launch support.
Experience with Lean Six Sigma or other continuous improvement methods.

Additional Information :

Why Join Segula Technologies

At Segula youll work on cutting-edge projects that shape the future of automotive innovation. We offer:

Opportunities to collaborate with global engineering teams on high-impact programs.
A culture of technical excellence continuous learning and career advancement.
Competitive compensation benefits and development opportunities within an international organization.

All your information will be kept confidential according to EEO guidelines.

Remote Work :

Employment Type :

Full-time

Key Skills

Mechanical Design
SOC
System Design
GD&T
CAD
Creo
SolidWorks
Mechanical Engineering
Perl
Autocad
HVAC Design
Catia

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About Company

Segula Technologies

Why join SEGULA Technologies? Take part in the world of the future in an international corporation with strong growth. At SEGULA Technologies, you will work on exciting projects and shape the future in a company for whom innovation and engineering are inseparable. Subjects like 3D pr ... View more

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