Shift Incharge Dyeing, Linen Fabric
Shift Incharge Dyeing, Linen Fabric
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Job Description
Job Purpose
To control and execute all activities related to preparatory and dyeing section in the fabric process house within the defined standard of time quality safety and sustainability.
Job Context & Major Challenges
Process changes for bleaching due to different type of fabric lead to slow down of processing. For this we need to accumulate different processes together to achieve less process change.
Many times we get improper results in terms of whiteness variation so we need to conduct trials for existing chemicals and new chemicals to eliminate variation
Minimize reprocessing of material because it leads to production loss time loss material loss cost increases waste increase.
To maintain RFT about 85% in Coldpad Batch
To produce fabric defect free is a challenge due to piece-to-piece variation at short lengths of the fabric.
Changing the color for shade matching is a challenge because there are no steadfast rules for this. We work purely on rule of thumb and experience gained over the year.
Matching the shades of same color is difficult visually as always checking from machine is not possible. Improvising and making assumption on new shade.
Key Result Areas
Maintain crucial machine parameters as per SOP for different fabric processes.
Maintain good machine health by informing the maintenance team for attending to it and getting feedback from them.
Before starting the chemical dosing ensuring proper initial chemical fill up steam pressure air pressure (for closing and opening valves) as per SOP
Planning the bleaching method (dosing chemical as per GSM of fabric cleaning etc.) parameters and entering it into the PLC machine for starting the process.
Checking the sample in between the process to ensure there are no hassles and discrepancies and doing extra treatment in case of any as per experience.
Checking for any chemical leakage in the entire operation and attending to it promptly.
Identifying the packable and non-packable defects in fabric and taking action to remove the former
Establish and monitor well-defined quality parameters like whiteness absorbency pH etc. and ensuring that the requirement is met for the next process.
Taking corrective and preventive action through regular m/c monitoring and consulting with dyeing and finishing.
Monitoring the quality of the final product to identify the mendable defects for prompt action.
Establish and monitor well-defined quality parameters.
Minimize reprocessing of material
Timely feedback to workmen about their progress
Motivation of workmen for good work life
Leading all WCM and six sigma projects along with coordination with BE for their audits.
Undertake various activities/ projects to reduce wastage and make the process more efficient like
oReduce stitching cutting size
oUsing the same leader cloth of lighter shade in dark/medium shade after repeated usage to prevent usage of separate cloths for light medium and dark shade.
oTo Prepare Chemical and color as per requirement.
oEnsure lot to lot tracing by not cutting any lot.
Required Experience:
Unclear Seniority
Employment Type
Part-Time
