SUMMARY:
Providing technical and engineering support for automated industrial machinery and industrial electronic controls.
ESSENTIAL DUTIES AND RESPONSIBILITIES
Other duties may be assigned.
- Read create and modify electrical schematics according to IEC and NFPA standards.
- Read create and modify fluid power (hydraulics and pneumatics) schematics according to IEC and NFPA standards.
- Read create and modify P&ID schematics according to IEC and NFPA standards.
- Read create and modify programming code in the following languages: Siemens Structured Control Language (SCL) Siemens Statement List Siemens Graph 7 Siemens Function Block Diagram (FBD) Ladder Logic (Siemens Allen Bradley and others) Allen Bradley Structured Text Microsoft Visual Basic C C# Java Python Microsoft SQL and others.
- Read create and modify database tables in MSSQL server.
- Read create and modify HMI programs for Siemens Allen Bradley and other HMIs this includes using WinCC Flex and Panel Builder 32.
- Read create and modify SCADA programs for Siemens WinCC and Inductive Automation.
- Install commission repair and troubleshoot any brand of PLC HMI or VFD.
- Install commission repair and troubleshoot any industrial communications media and protocols.
- Install commission repair and troubleshoot a wide range of industrial machinery.
- Upgrade and retrofit controls that are obsolete with no direct replacements available. This requires making all necessary modifications to existing equipment.
- Possess exemplary troubleshooting skills and be able to repair any machinery from any manufacturer.
- Properly use oscilloscopes test meters megohmmeters process calibrators thermal imagers vibrations analyzers data loggers and any other test equipment.
- Sources all necessary materials for projects and repairs and works with maintenance inventory clerk to acquire needed materials in timely manner.
- Train technicians and apprentices the proper methods and procedures for process instrumentation calibration.
- Train technicians and apprentices how to read and understand programming code and logic.
- Train technicians and apprentices the best practices and methods of troubleshooting components of electrical controls systems.
- Train technicians and apprentices about fluid power systems and how to troubleshoot and repair these systems.
- Must be able to perform all duties with minimal outside support.
- Ensure all work is performed and executed safely. Must identify and correctly use appropriate PPE (Personal Protective Equipment) required for various tasks.
- Must be able to work remotely and also be able to travel with all tools to multiple locations.
- Serve as a resource to production staff in all departments in multiple facilities.
- Support company efforts to develop and maintain positive Employee Relations.
SUPERVISORY RESPONSIBILITIES:
Responsible for training and supervising the mechatronics/controls technician apprentice(s). Will occasionally train and supervise seasonal interns.
QUALIFICATION REQUIREMENTS:
To perform this job successfully an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge skill and/or ability required.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION and/or EXPERIENCE:
- Associates of Applied Science from accredited college in Electronics Engineering or Computer Science with emphasis on Programming or equivalent experience and certifications.
- 10 years direct experience in industrial automation.
- Certification in programming preferred such as Siemens or Allen Bradley certified programmer.
- State issued electrical trades license preferred.
- Proficient in AutoCAD Electrical (Preferred)
LANGUAGE SKILLS:
- Read analyze and interpret blueprints mechanical and electrical schematics and machine drawings.
- Read analyze and interpret programming code documented in languages other than English.
- Read analyze and interpret common scientific/technical journals regulatory documentation and legal documents.
- Must be able to give clear and easy to understand written instructions.
- Must be able to create easy to understand operating procedures.
MATHEMATICAL SKILLS:
- Ability to apply advanced mathematical concepts such as exponents logarithms quadratic equations and/or permutations.
- Ability to apply mathematical operations to such tasks as frequency distribution determination of test reliability and validity analysis of variance correlation techniques sampling theory and factor analysis.
- Ability to code advanced mathematical concepts such as exponents logarithms quadratic equations and/or permutations.
REASONING ABILITY:
- Ability to define problems collect data establish facts and draw valid conclusions.
- Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
- Proven ability to interpret programming logic
OTHER SKILLS and ABILITIES:
- Organized and able to archive all necessary documents drawings and information.
- Eagerness to grow this position.
- Exceptional interpersonal skills to effectively communicate with employees colleagues and Upper Management.
- Hard-working and driven with the proven ability to work independently without supervision.
- Ability to work in a team environment where all members are expected to contribute.
- Strong understanding of the NFPA 70 International Electric Code.
PHYSICAL DEMANDS:
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- While performing the duties of this job the employee is regularly required to stand.
- The employee is regularly required to walk sit reach with hands and arms climb or balance and stoop kneel or crouch.
- The employee will occasionally climb to heights in excess of 60 feet from ground level.
- The employee must regularly lift and/or move up to 50 pounds.
- Specific vision abilities required by this job include close vision color vision peripheral vision and depth perception