Underbody Systems CAE Engineer
Underbody Systems CAE Engineer
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1 Vacancy
Job Description
We are the movers of the world and the makers of the future. We get up every day roll up our sleeves and build a better world -- together. At Ford were all a part of something bigger than ourselves. Are you ready to change the way the world moves
In this position...
Ford Underbody Systems Engineering is seeking a highly motivated CAE engineer to join our team. This engineer will work with all sections of Chassis (suspension steering and brakes) and interface with program management teams suppliers testing activities manufacturing and vehicle teams to automate current methods and employ optimization software to deliver optimized results by using design of experiments (DOEs) optimization algorithms response surface models (RSMs) and neural networks. This engineer will be responsible in ensuring that the engineering requirements are being met and that results are being delivered on time. When deficiencies are detected this engineer will use their knowledge and toolbox to recommend possible solutions to the design and release engineers. This position will require working with global Ford team members depending on the current assignments. This engineer will research identify and develop the leading software tools and methods available to improve Ford designs and bring them to Ford.
Responsibilities
What youll do...
- Work with all sections of Chassis (suspensions brakes steering tires and wheels) and interface with program management teams suppliers testing activities manufacturing and vehicle teams.
- Evaluate the sub-system level Strength Durability (Static and Dynamic) kinematic and compliance performance of the chassis and steering components.
- Build and analyze brake system to resolve squeal issues on current and future programs using Abaqus.
- Brake squeal analysis and recommend design changes to rotor pad (lining chamfers/slots) anchor bracket caliper housing to eliminate squeal noise.
- Perform Hyperstudy analysis to predict and correlate friction anisotropic properties with FRF test data.
- Correlate brake component normal mode frequencies with FRF tests.
- Perform modal separation analysis for rotor in-place and out-of-place modes.
- Force transmissibility analysis based on brake load.
Qualifications
Youll have...
Bachelor of Science degree in Mechanical Engineering Aerospace Engineering Electrical Engineering or related degree.
5 years of experience with NVH CAE analysis.
2 years of experience with chassis components and operation of front/rear suspensions and braking systems.
Even better you may have...
Masters Degree in Mechanical Engineering Aerospace Engineering Electrical Engineering or related degree.
Proficient use of Nastran HyperMesh HyperView HyperWorks Abaqus for NVH CAE analysis.
Experience with optimization software such as Optistruct HyperStudy ModeFRONTIER and/or HEEDS.
Proficient use of CAD software (Catia preferred).
Experience using Catia CATScript PYTHON scripts and VBS or Excel macros.
Have run brake squeal complex eigenvalue analyses.
Strong analytical and project management skills.
Innate desire and ability to learn and apply advanced software tools.
Ability to work in a multi-cultural team.
You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!
For more information on salary and benefits click here: position is a range of salary grades SG5-SG8.
Visa sponsorship is not available for this position.
Onsite work of up to four days per week may be required for candidates within commuting distance of a Ford hub location.
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Employment Type
Full-Time
