JOB SUMMARY
GD is looking for a hands-on Process Engineer to lead operational process improvements implement Lean methodologies and enhance production systems across our high-security manufacturing environment. As a Process Engineer you will play a critical role in improving safety quality delivery and cost through tactical and strategic engineering initiatives. Youll work closely with cross-functional teams to standardize workflows optimize performance and drive Lean thinking across the facility.
DUTIES & ESSENTIAL JOB FUNCTIONS
- Lead and implement process improvements that support key KPIs (Safety Quality Delivery Cost Innovation).
- Conduct root cause analysis corrective/preventive action (CAPA) and continuous improvement activities using Lean tools such as:
- 5S sustainment
- Gemba walks and huddle leadership
- SPC and CPK analysis
- SMED/setup reduction
- Waste and variation reduction
- Line balancing and flow creation
- Kanban and inventory optimization
- Develop and improve systems that enhance efficiency from design through production.
- Evaluate design and reconfigure manufacturing processes to boost productivity sustainability and profitability.
- Collaborate with suppliers and vendors to select materials and ensure compatibility with production standards.
- Oversee plant layout changes facility workflow and security/safety improvements.
- Lead installation and start-up of new equipment and processes.
- Provide technical support to production teams and clients.
- Support Incoming Quality Inspection and R&D Test Lab functions.
- Assist in developing best practices for manufacturing high-performance cards.
REQUIRED SKILLS AND EXPERIENCE
- Bachelors degree in Engineering or 5 years of combined education and relevant experience.
- Proven success leading or facilitating cross-functional teams.
- Strong working knowledge of Lean Manufacturing tools and Six Sigma principles.
- Hands-on experience with process improvement in a manufacturing or industrial environment.
- Familiarity with SPC SMED inventory control systems and industrial engineering concepts.
- Effective written and verbal communication skills.
- Computer proficiency with general engineering software and data analysis tools.
- High attention to detail accountability and passion for continuous improvement.
PREFERRED QUALIFICATIONS
- Six Sigma certification or active practitioner experience.
- Background in secure high-volume manufacturing.
- Experience installing or commissioning new production equipment.
- Comfortable operating in a data-driven metrics-focused culture.
WORK ENVIRONMENT & PHYSICAL REQUIREMENTS
- Frequent standing walking bending and lifting up to 30 lbs.
- On-site presence required; regular attendance and some overtime may be necessary.
- Fast-paced production environment with exposure to secure manufacturing processes.
The pay range for this position is $60000 - $70000 per year and is eligible for an annual bonus. Benefits offered to eligible employees include medical (PPO and HDHP with HSA) dental vision paid time off paid holidays 401K w/ employer match short/long term disability life insurance healthcare and dependent care flexible spending EAP commuter benefits education assistance pet insurance legal and more.
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GieseckeDevrient ePayments America Inc. is an Equal Opportunity Employer M/F/Veteran/Disability/Sexual Orientation/Gender Identity
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