Location: Bangalore
Experience: 8 10 Years in Production/Operations (FMCG Manufacturing or Engineering Sectors)
Department: Operational Excellence (OPEX)
Reports to: OPEX Head/Black Belt
Job Summary:
The Senior Green Belt will lead process improvement initiatives drive OPEX strategies and mentor teams to enhance productivity quality and efficiency in production. This role focuses on executing Lean Six Sigma projects within departmental scopes aligning with organizational goals and fostering a culture of continuous improvement.
Key Responsibilities
- Lead Green Belt-level projects using DMAIC methodology to reduce waste improve cycle times and optimize production processes.
- Collaborate with cross-functional teams to implement OPEX strategies (5S TPM Kaizen) and monitor KPIs like OEE defect rates and downtime.
- Conduct root cause analysis (RCA) for production bottlenecks and quality issues deploying corrective actions.
- Train and mentor junior staff/teams in Lean Six Sigma tools and problem-solving techniques.
- Analyze production data (e.g. material variance machine utilization) to identify cost-saving opportunities.
- Ensure compliance with safety hygiene and quality standards on the shopfloor.
- Prepare detailed reports and dashboards to communicate project outcomes to stakeholders.
- Support Black Belts in larger organizational initiatives as needed.
Required Skills & Qualifications
- Bachelor s degree in Mechanical/Industrial Engineering or related field.
- Lean Six Sigma Green Belt Certification (mandatory).
- 8 10 years of experience in production/operations with a focus on OPEX in manufacturing (FMCG automotive or similar).
- Proficiency in DMAIC 7QC tools process mapping and data analysis (Excel Power BI).
- Strong stakeholder management and communication skills.
- Experience in training teams and driving behavioral change.
Preferred Qualifications:
- Exposure to TPM 5S or ISO standards.
- Familiarity with automation/digital tools in manufacturing.
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