Sr Engineer QA QC

• Quality Monitoring: Develop and implement QA/QC plans to monitor and verify the quality of fabricated components ensuring compliance with project specifications international standards and customer requirements.
• Inspection and Testing: Oversee all inspections (visual dimensional welding and NDT) of raw materials in-process components and finished products to ensure they meet the required quality standards.
• Documentation: Maintain accurate records and reports of all quality inspections tests audits and any non-conformance issues. Prepare and review documentation for customer approval and audits.

• Team Management: Lead a team of 3-4 QA/QC inspectors providing direction mentorship and ensuring alignment with quality goals and objectives.
• Training and Development: Conduct regular training sessions for the QA/QC team to enhance their technical capabilities and knowledge of quality standards. Ensure the team is up to date on new quality procedures and regulations.
• Work Distribution: Assign tasks to QA/QC team members based on project priorities and complexity. Ensure optimal utilization of resources and time.

• Process Improvement: Lead efforts to implement Total Quality Management (TQM) principles throughout the production process. Continuously identify areas for improvement in terms of quality efficiency and cost-effectiveness.
• Root Cause Analysis: Investigate the root causes of quality issues or product non-conformances. Develop and implement corrective and preventive actions (CAPA) to mitigate recurrence.
• Performance Metrics: Establish and monitor key performance indicators (KPIs) for the QA/QC team. Regularly review performance data and suggest actions to improve processes.

• NDT Expertise: Oversee and carry out NDT activities (e.g. ultrasonic testing radiographic testing magnetic particle testing etc. to detect material defects and ensure structural integrity.
• NDT Certification: Ensure all NDT processes comply with industry standards. ASNT NDT Level 2 or higher certification will be required with responsibility for conducting or overseeing testing in alignment with established guidelines.

• Code Compliance: Ensure that all fabrication activities comply with relevant national and international standards (e.g. ASME ISO ASTM AWS etc. as well as customer-specific requirements.
• Audit Participation: Participate in both internal and external audits. Review audit findings and ensure effective implementation of corrective actions to close gaps in compliance.
• Customer Interaction: Liaise with customers regarding quality concerns conduct site inspections as required and provide feedback on the resolution of quality issues.

• Supplier Quality: Evaluate and monitor the quality of materials and components supplied by external vendors. Conduct vendor assessments and inspections to ensure material and product quality aligns with company standards.
• Material Inspection: Inspect raw materials before fabrication begins to ensure they meet the necessary specifications. Coordinate with suppliers and procurement for non-conforming materials and suggest corrective actions.

• Quality Reporting: Prepare and submit daily weekly and monthly quality reports to management highlighting critical quality issues inspection results and progress on corrective actions.
• Non-Conformance Management: Maintain and review non-conformance reports (NCRs). Follow up with the production and design teams to resolve quality-related issues promptly.

• Required: Bachelor s Degree in Mechanical Engineering (BE/ in Mechanical) or Diploma in Mechanical Engineering (DME).
• Preferred: Master s Degree in Engineering or any additional certifications in Quality Management Welding Technology or Manufacturing Engineering.

• Required: A minimum of 7 years of hands-on experience in QA/QC roles within the heavy engineering fabrication industry with a proven track record of leading quality initiatives.
• Preferred: Experience in handling large-scale fabrication projects heavy machinery and metalworking equipment. Knowledge of working in industries such as aerospace construction or power generation would be advantageous.

• ASNT NDT Level 2 or Higher Certification (Ultrasonic Testing Radiographic Testing Magnetic Particle Testing etc. is mandatory.
• Strong understanding of Total Quality Management (TQM) and Quality Control (QC) methodologies such as Six Sigma Lean Manufacturing and 5S.
• Proficiency in QA/QC documentation systems and ERP/PLM software.
• Working knowledge of industry-specific quality standards (e.g. ASME ISO 9001 ISO 3834 ASTM etc..
• Familiarity with welding inspection techniques and understanding of welding procedures and codes (AWS ASME).

• Technical Skills: In-depth knowledge of material testing welding inspections and non-destructive testing methods.
• Problem Solving: Strong analytical and problem-solving skills especially for identifying root causes of quality issues and implementing corrective actions.
• Leadership: Excellent team management communication and interpersonal skills. Ability to motivate and guide a small team of QA/QC engineers and inspectors.
• Attention to Detail: Exceptional attention to detail in documentation inspection and process monitoring.
• Communication: Strong verbal and written communication skills to interact with vendors clients and internal teams effectively.

• Quality-Focused: A passion for ensuring the highest levels of quality in all stages of the production process.
• Process-Oriented: A continuous improvement mindset focused on enhancing efficiency and reducing defects through established quality management processes.
• Proactive: Ability to take the initiative and be proactive in managing quality issues before they affect production or customer satisfaction.
• Organized: Strong organizational skills with the ability to manage multiple tasks projects and priorities.

• State-of-the-Art Facility: Work in a cutting-edge 350000 sq ft manufacturing facility with world-class engineering and fabrication technologies.
• Career Growth: Excellent career progression opportunities in a rapidly growing company that serves global markets.
• Competitive Salary: Competitive compensation package with performance-based incentives and benefits.
• Global Exposure: Experience in international projects and compliance with European and global industry standards.
• Team Culture: Join a dynamic collaborative team focused on excellence innovation and continuous improvement.

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