drjobs Senior Manager, Quality Assurance

Senior Manager, Quality Assurance

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1 Vacancy
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Job Location drjobs

Lawrence - USA

Monthly Salary drjobs

Not Disclosed

drjobs

Salary Not Disclosed

Vacancy

1 Vacancy

Job Description

Full-time
Description

Location: In-person Lawrence MA


This role is responsible for driving quality processes and practices throughout the entire product lifecycle from initial design to end-of-life. The Senior Manager will collaborate closely with Manufacturing Operations Engineering and parts suppliers to ensure the delivery of robust products that meet Bigbellys objectives for manufacturability cost quality and on-time delivery. The ideal candidate will possess a strong track record in the Manufacturing of electromechanical systems and PCBAs.


  • Quality Assurance in Manufacturing: Verify proper specification and inspection of components and finished goods. Ensure manufacturing processes are well-designed analyzed and validated.
  • Supplier Quality Management: Evaluate component and sub-assembly subcontractors to guarantee hardware quality and adherence to relevant standards and regulations.
  • Process and Quality Planning: Partner with the Plant Manager to develop implement and maintain essential documentation such as Process Flows Control Plans Measurement System Analyses (MSAs) and Quality Plans.
  • Inspection and Testing: Establish and implement effective inspections test methodologies and sampling plans to confirm that supplier parts and assembled products meet specifications and expectations.
  • Technical Expertise: Provide technical guidance in conducting Process Failure Mode and Effects Analyses (PFMEAs) with Suppliers and in developing process validations.
  • Supplier Change Management: Ensure proper approval documentation and communication of Supplier Change Requests.
  • Problem Solving and Failure Analysis: Support quality metrics and provide leadership in resolving issues and conduct failure analysis with manufacturing partners and component suppliers.
  • Design for Manufacturability (DFM): Support DFM initiatives both within Bigbelly and with manufacturing partners.
  • Mechanical Design Support: Offer guidance and support to the mechanical design team to facilitate successful new design introductions at mechanical fabrication vendors including First Article Inspection and First Off Tool Sample approval.
  • Root Cause Analysis and Corrective Actions: Conduct thorough root cause investigations for product quality issues and implement appropriate corrective and preventive actions. Investigate and report on field quality issues and product failures leading cross-functional resolution efforts.
  • Reliability Monitoring: Calculate and monitor the Mean Time Between Failures (MTBF) of designed products and recommend improvements to enhance reliability.
  • ISO Certifications: Conduct timely audits of our ISO 9001 and ISO 14001 for compliance as well as process improvement.



Requirements

Required:

  • Bachelors or masters degree in industrial engineering Mechanical Engineering or a related technical field with a strong background in electromechanical and electronics assembly.
  • Minimum of 7 years experience as a quality manager overseeing quality control developing and implementing quality systems and ensuring compliance with regulations and customer requirements.
  • Minimum of 10 years of experience in Quality Assurance/Quality Engineering roles focused on Manufacturing assembly operations. Broad knowledge of mechanical/plastics parts manufacturing is desired.
  • Proven experience in transitioning products from the design phase into manufacturing.
  • Solid engineering knowledge in FMEA Statistical Process Control (SPC) Process Characterization and Gage Repeatability and Reproducibility (GR&R).
  • Familiarity with IPC610 guidelines and ISO standards.
  • Strong foundation in Manufacturing Engineering Design for Manufacturability and New Product Introduction processes.
  • Proficiency in utilizing analytical tools and methods including statistics (Minitab preferred) Design of Experiments (DOE) and relevant computer software for design development and manufacturing.
  • Highly self-motivated with a demonstrated ability to lead teams effectively without direct authority.
  • Willingness and ability to travel approximately 1530% of the time for supplier visits or business meetings both domestically and internationally.

Preferred Additional Skills and Qualifications:

  • Experience working with Tier 1 and 2 EMS or CM providers.
  • Knowledge of Lean Manufacturing principles.
  • Six Sigma Black Belt certification.

Required Experience:

Senior Manager

Employment Type

Full-Time

Company Industry

About Company

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