Lead E&I

1) Job Purpose

To provide expert support in the area of Electrical operation& maintenance to Hindalcos aluminium upstream units (i.e Smelter Captive Power Refinery and CoGeneration) and Birla Copper(Dahej) through various initiatives like Reliability for smooth Operation Reviewing SOP&SMP for improvement PM Assessments Root Cause Analysis RCM etc. Trouble shooting & Providing both Long term & shortv term solution thus strengthening the overall reliability & performance of power plants & Electrical system across upstream plants in line with Electrical act2003 standard etc

4) Key Result Areas/Accountabilities:

Key Result Areas/Accountabilities

Supporting Actions

Participate in driving RCA for critical and chronic failures for equipment and track implementation of actions.

1. Support facilitate and be part of the plant team conducting the RCA for critical and major failures to provide technical inputs as well as ensure that the team arrive appropriately at the root cause appropriately.
2. Ensure that the action plans derived from the RCA are addressing the root cause and not the symptom of the problem to ensure quality of RCA done
3. Ensure that the RCAs are conducted on the Smart Asset Management (SAM) platform
4. Ensure the corrective and preventive actions (CAPA) are implemented at the floor level to avoid similar reoccurrences

Facilitate RCM/FMEA studies for maintenance strategies and track implementation.

1. Build deep understanding of the entire RCM endtoend process right from operating context to identifying actions from the RCM decision tree
2. Work with the Head/Lead Asset & Reliability in organizing and conducting review of RCM studies undertaken by each of the plant
3. Be part of plant team for conducting RCA studies for reviewing the maintenance strategies for critical equipment
4. Track and monitor the implementation of actions emerging from the RCM studies relevant
5. Support Lead Asset & Reliability in conducting RCM workshops for Upstream Aluminium and Copper(Dahej) units.

Review SOP/SMP for critical maintenance and overhauls. Also support in development of standards and guidelines and facilitate implementation at plants

1. Ensure that electrical standard templates and formats are utilized for development of SOP/SMP for regular maintenance as well as capital overhauls
2. Review SOP/SMPs and provide inputs on improving the quality and objectivity of the documents in line with the work being done
3. Participate and support in the development of standards and guidelines for key operation& maintenance processes in the required template and socialize it with the plants. Monitor the implementation of the guideline elements on the shop floor

Participate in streamwise maintenance assessments

1. Participate in the streamwise maintenance assessment for Electrical stream.
2. Identify opportunities for improvement and provide suggestions & best practices for the OFIs suggest. Also share the best practices being followed across the plants and industry

Regular monitoring of maintenance KPI and providing inputs for various business level reviews and reports

1. Regular monitoring and reporting of maintenance KPIs inline with guidelines. Compilation of monthly maintenance KPIs for various review meeting like monthly O&M meeting Monthly Business Review and Quarterly Business Review and circulation of the reports in a timely manner to all the stakeholders
2. Provide accurate and timely data for various business level reports
3. Ensure automated daily morning reports are circulated with the right accuracy and data

Facilitate reliability connects and other best practice sharing platforms.

1. Facilitate in conducting Reliability connect for best practice sharing.
2. Monitor replication of best practices

Skill and capability development

1. Review training needs and facilitate specific technical skill development initiatives under TCP and SME Development specifically in the area of mechanical maintenance

Support development of dashboards reports by providing inputs on data

1. Provide support for digital projects by providing appropriate and accurate data and information

Required Experience:

Director