Structural Crashworthiness Engineer
Structural Crashworthiness Engineer
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1 Vacancy
Job Description
We are the movers of the world and the makers of the future. We get up every day roll up our sleeves and build a better world together. At Ford were all a part of something bigger than ourselves. Are you ready to change the way the world moves
The skills required for an experienced Structural Crashworthiness Engineer encompass a blend of technical expertise analytical capabilities communication skills and industry knowledge.
In this position...
This position provides an exciting opportunity to contribute to the Vehicle Crash Safety Attribute to deliver high quality truck SUV and car programs. Do you have what it takes to make smart vehicles for a smart world Join the Ford Product Development team! Utilizing Design Thinking & User Experience methods youll work to deliver breakthrough products and services that delight our customers. Were seeking forwardthinking laserfocused professionals with a passion for bringing innovative exciting and sustainable ideas to life.
- Use simulation tools and LSDyna to conduct finite element analysis to predict and optimize vehicle crash performance in Front Side Rear and Roof strength test modes for ICE HEV and full BEV programs.
- Analyze test data and provide insights and recommendations for further improvements in vehicle design.
- Conduct DFMEA/Robustness in safety analysis of structures to ensure that corporate requirements are consistently met throughout the vehicle design and manufacturing processes.
Responsibilities
What youll do...
- Perform structural analysis to ensure fullvehicle robustly meets all applicable safety regulations and public domain requirements in US (FMVSS IIHS NCAP) and Worldwide (EuroNCAP ECE CNCAP CIASI etc).
- Conduct component / fullvehicle crash tests as required to validate CAE models for accurate analysis / predictions.
- Collaborate with Body engineers to choose appropriate materials that balance strength weight and cost for optimal crash performance.
- Assess the impact of new/advanced materials on crashworthiness and structural integrity.
- Continuous improvement of crashworthiness methodologies and processes to enhance overall vehicle safety.
- Communicate findings recommendations and updates to stakeholders within the organization.
- Use simulation tools and LSDyna to conduct finite element analysis to predict and optimize vehicle crash performance in Front Side Rear and Roof strength test modes for ICE HEV and BEV programs.
- Analyze test data and provide insights and recommendations for further improvements in vehicle design.
- Conduct DFMEA/Robustness in safety analysis of structures to ensure that corporate requirements are consistently met throughout the vehicle design and manufacturing processes.
- Perform structural analysis to ensure fullvehicle robustly meets all applicable safety regulations and public domain requirements in US (FMVSS IIHS NCAP) and Worldwide (EuroNCAP ECE CNCAP CIASI etc).
- Conduct component/ fullvehicle crash tests as required to validate CAE models for accurate analysis/predictions.
- Collaborate with Body engineers to choose appropriate materials that balance strength weight and cost for optimal crash performance.
- Assess the impact of new/advanced materials on crashworthiness and structural integrity.
- Continuous improvement of crashworthiness methodologies and processes to enhance overall vehicle safety.
- Communicate findings recommendations and updates to stakeholders within the organization.
Qualifications
Youll have...
Bachelors degree in engineering.
10 years of CAE experience in automotive safety with emphasis on structural crashworthiness.
Minimum of experience in 1 program cycle in design development and validation of Body structures for safety with emphasis on BodyonFrame vehicles.
Even better you may have...
Masters degree in engineering.
Proficient in ICE/HEV/BEV vehicle architecture and loadpath analysis required to meet crashworthiness requirements in Front Side Rear impact modes including Roof strength.
Experience with crash test coordination analysis of crash test data and involvement in vehicle safety assessments is highly valued.
Very proficient in Finite Element Analysis (LSDyna) and simulation tools used in crashworthiness analysis.
Strong understanding of materials and the implications for crashworthiness.
Thorough knowledge of safety regulations and standards such as FMVSS (Federal Motor Vehicle Safety Standards) and public domain requirements such as NCAP IIHS etc.
Strong analytical and problemsolving skills to identify safety risks propose solutions and contribute to continuous improvement.
Understanding of quality control processes (Failure Mode Avoidance DFMEA Robustness) and a proactive approach to identifying areas for improvement in safety methodologies and processes.
Strong background in vehicle design and engineering principles with a focus on safetyrelated aspects.
Effective communication skills both written and verbal to convey complex technical information.
Ability to work collaboratively with crossfunctional teams including design engineering testing and regulatory compliance teams.
You may not check every box or your experience may look a little different from what weve outlined but if you think you can bring value to Ford Motor Company we encourage you to apply!
For more information on salary and benefits click here: position is a range of salary grades SG5SG8.
Visa sponsorship is available for this position.
Onsite work of up to three days per week may be required for candidates within commuting distance of a Ford hub location.
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Employment Type
Full-Time
