Senior Materials Scientist

DESE is seeking an accomplished Senior Materials Scientist with expertise in additive manufacturing to join our Research and Development team supporting the defense industry. The successful candidate will lead the development optimization and application of advanced materials for 3Dprinted components used in missioncritical defense systems such as aerospace armor and propulsion technologies. This role requires deep knowledge of materials science proficiency in additive manufacturing processes and the ability to innovate under the stringent performance and security demands of the defense sector.

Key Responsibilities:

• Design and develop advanced materials (e.g. metal alloys) optimized for additive manufacturing processes including powder bed fusion directed energy deposition or binder jetting.
• Conduct research to enhance material properties (e.g. strength fatigue resistance thermal stability) for 3Dprinted defense applications like lightweight structures ballistic protection or stealth components.
• Perform advanced characterization and testing of AM materials using techniques such as SEM XRD CT scanning or mechanical testing to ensure compliance with defense performance standards.
• Lead the development of AM process parameters to achieve repeatable highquality outcomes for complex geometries and missioncritical parts.
• Collaborate with defense engineers AM technicians and government stakeholders to integrate 3Dprinted materials into prototypes and production systems meeting MILSTD and project requirements.
• Analyze postprocessing techniques (e.g. heat treatment surface finishing) to improve the performance and durability of AM components in extreme environments.
• Drive innovation in AM materials for nextgeneration defense technologies such as hypersonic vehicles drones or modular armor systems.
• Mentor junior scientists and work with crossfunctional teams to scale AM solutions from lab to production while adhering to defense procurement timelines.
• Prepare detailed technical reports presentations and documentation for internal teams defense contractors and regulatory bodies.
• Ensure compliance with ITAR security protocols and environmental regulations in all AM and materials development activities.

Qualifications:

• Ph.D. in Materials Science Metallurgy Chemical Engineering or a related field (Masters with extensive relevant experience may be considered).
• Minimum of 7 years of experience in materials science with at least 3 years focused on additive manufacturing and defense or aerospace applications.
• Expertise in developing and characterizing materials for AM processes (e.g. titanium alloys nickel superalloys).
• Handson experience with AM equipment (e.g. SLM DMLS FDM) and associated software for design and simulation (e.g. Materialise ANSYS or Siemens NX).
• Proficiency in advanced testing methods for AM parts such as nondestructive evaluation
• Familiarity with defense industry standards (e.g. MILSTD810 MILDTL) and AMspecific certifications (e.g. ASTM F42.
• Strong problemsolving skills and ability to optimize materialprocess interactions for defense applications.
• S. citizenship required due to security clearance eligibility.
• Excellent communication skills for conveying technical insights to military personnel contractors and R&D teams.

Preferred Qualifications:

• Active Secret or Top Secret clearance.

DESE is committed to creating a company that is known for its respect and care for employees. We understand that happy employees are what keeps our business going and we strive to provide the best opportunities for each individual working on our team! Here are a few reasons you will love working for DESE:

• Competitive salaries
• Annual performance bonuses
• Robust 401K profit sharing plan
• Competitive health dental & vision insurance with affordable premiums
• Two different flexible spending account options
• Company paid life insurance & Accidental Death & Dismemberment
• Education reimbursement program
• Personal leave for approved philanthropic activities
• Vacation Sick & Holiday leave
• Opportunities for internal promotions
• Employee referral incentive program
• Rewards and gifts for service anniversaries

Disability Accommodation for Applicants DESE Research Inc. is an Equal Employment Opportunity employer and provides reasonable accommodation for qualified individuals with disabilities and disabled veterans in its job application procedures. If you have any difficulty using our online system and you need an accommodation due to a disability you may use the following alternative email address or phone number to contact us about your interest in employment with us: orx123.

Required Experience:

Senior IC