Electrical Test Cell Engineer

Rehlko is searching for an Electrical Test Cell Engineer. In this pivotal role you will drive safety quality ontime delivery cost reduction and continuous improvement in our test cell operations. You will design and implement advanced manufacturing processes and systems mentor technicians and testers and partner with design engineering to seamlessly transition new and modified products from concept to productionall while optimizing the three Ms of variation waste and overburden.

Specific Responsibilities

• Oversee production flow by ensuring that operations meet performance goals and maintain Rehlkos high quality standards.

• Analyze manufacturing operations to pinpoint enhancements in methods equipment and layout that bolster safety and reduce costs.

• Develop and implement manufacturing processes systems and equipment for new and existing products to streamline transitions from design to production.

• Initiate cost savings projects and mentor manufacturing technicians using structured problemsolving methodologies (DMAIC PDCA 8D/PSP 4Q or A3.

• Troubleshoot load bank structures and operational issues by proposing and executing innovative solutions.

• Coordinate new product introductions by collaborating with design engineering marketing and production teams to meet new testing requirements.

• Learn and optimize test software operations while assisting in test cell calibrations and ongoing maintenance.

• Establish and maintain test cell routings for all products and engineering specials ensuring robust process documentation.

• Conduct feasibility studies to evaluate product costs and determine capital equipment capacity and capability requirements.

• Direct capital improvement projects as the project manager for multidisciplinary teams within your area of responsibility.

• Optimize material flow equipment layout workflow and workforce utilization to maximize efficiency and reduce waste.

• Lead continuous improvement initiatives to minimize variation waste and overburden while boosting productivity.

• Support technical investigations by analyzing failure data and assisting in corrective design or process modifications.

• Foster a collaborative environment that encourages creativity risktaking and inclusive timely of projects.

• Review design proposals with engineering teams to ensure technical merit and achieve optimal production outcomes.

• Implement PFMEA analyses to proactively identify process risks and enhance overall process reliability.

• Execute additional duties as assigned to support broader process optimization and quality objectives.

Requirements

• Possess an ABETaccredited Bachelor of Science in Electrical Engineering (preferred) or Mechanical Engineering.

• Have a minimum of 2 years of relevant experience including CoOp Internship or related experience.

• Hold Lean Six Sigma Green Belt certification and/or proven expertise in driving continuous improvement initiatives and quality system enhancements.

• Demonstrate exceptional electrical aptitude and advanced problemsolving skills with the ability to troubleshoot at both subsystem and system levels.

• Exhibit excellent communication and interpersonal skills with a proven capability to lead crossfunctional teams.

• Show the ability to accurately interpret test data diagnose malfunctions and contribute to design or process modifications.

• Manage multiple projects of moderate scope and complexity simultaneously with effective prioritization.

• Be innovative resourceful and comfortable working with minimal direction in a dynamic environment.

• Endure the physical demands of the role with an expected work balance of 50 on the production floor and 50 in an office setting.

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