Manager - Engineering

Job Title: Manager Engineering (North Cluster)

Job Type: Permanent Fulltime

Function: PSO

Business: Godrej Consumer Products Limited

Location: Baddi H.P.

About Godrej Industries Group (GIG)

At the Godrej Industries Group we are privileged to serve over 1.1 billion consumers globally through our businesses with market leadership positions in the consumer products real estate agriculture financial services and chemicals industries.

Godrej Consumer Products Limited (GCPL)

Godrej Consumer Products is a leading emerging markets company. As part of the over 125year young Godrej Group we are fortunate to have a proud legacy built on the strong values of trust integrity and respect for others. At the same time we are growing fast and have exciting ambitious aspirations.

Today our Group enjoys the patronage of 1.2 billion consumers globally across different businesses. We rank among the largest Household Insecticide and Hair Care players in emerging markets. In Household Insecticides we are the leader in India the second largest player in Indonesia and are expanding our footprint in Africa. We are the leader in serving the Hair Care needs of women of African descent the number one player in Hair Colour in India and SubSaharan Africa and among the leading players in Latin America. We rank number two in Soaps in India and are the number one player in Air Fresheners and Wet Tissues in Indonesia.

Innovation is a key driver of our strategy and we are constantly looking to delight our consumers with exciting superior quality products at affordable prices. We were the highest ranked Indian company on Forbes list of The Worlds 100 Most Innovative Growth Companies 2015 for the second year in a row.

the role

In this role you will be a part of the plant leadership team at cluster and will lead the engineering services function and handle projects related to Productivity Improvement Energy Management Utility Improvement etc.

Key Responsibilities:

• Shall be responsible for maintenance both preventive and breakdown and troubleshooting upkeep of various process equipment and plant machinery
• Shall be responsible for the maintenance troubleshooting and upkeep of various mechanical utilities like Compressors Boilers Steam Generators Water and Brine Chillers Diesel Generators of Large Capacities Transformers Micro Turbines Evaporator Condensers ETP/STP etc.
• Shall be responsible for the maintenance troubleshooting and upkeep of mechanical piping carrying process water ETP sludge drain oil distillates Glycerine and various other by products.
• Shall be responsible for the maintenance troubleshooting and upkeep of various process plants like Soap Making equipments comprising conventional Soap Saponification/coil & LV manufacturing Kettles and Crutchers Heat Exchangers Barometric Condensers Driers Bucket Elevators & Continuous Saponification Plant etc.
• Shall be responsible for the maintenance troubleshooting and upkeep of manufacturing setup comprising Simplex / Duplex / Vacuum Plodders Roll Mills Soap Stampers Soap Wrapping Machines Soap Banding machines Case Packers Palletizers etc.
• Shall be responsible for the maintenance troubleshooting and upkeep of allied equipments like Blenders mixers and batch vessels Storage hoppers & silos Feeders and Conveyors Pulverizes mixers agitators and other ancillary parts Valves gates and airlocks Dust collection and cleaning systems Large Capacity Oil Storage tanks etc.
• Shall be proficient in handling Electrical Setup comprising of HT Lines 33 KV Yard with GOD 125 AMP drop out fuses Large capacity OLTC transformers 1250 to 2500 KVA) CTPT 33 KVA HT Panels with Air Circuit Breakers PCC MCC 415 V VCC APFC Panels Large Capacity DG sets HighCapacity Induction Motors etc their maintenance troubleshooting and upkeep.
• Shall plan and ensure of breakdown and preventive & predictive maintenance of various electrical equipments and utilities and thus ensure uninterrupted availability of equipments for production.
• Shall be responsible for Monitoring the Power and Steam Consumption and controlling the same through periodic review and energy reduction initiatives.
• Shall be responsible for the instrumentation setup of the plant their sound functioning calibration and performance comprising of PLC based SCADA system of Continuous Process Plants Flow Meters Mass Flow Meters VFDs Pneumatic Control Valves Level Gauges Weighing Systems comprising of hoppers weighing scales weighbridges etc
• Shall take care of the Civil maintenance of the plant like structural stability Road maintenance painting repairs of buildings and other structures and their upkeep.
• Responsible for the maintenance budget and Inventory control of Consumables and Spares.
• Preparing Capex proposals for the replacement of old machinery / equipments energy conservation measures productivity improvement etc.
• Responsible for routine Capex projects like Capacity Expansion New Product Introduction Diversification of Product Portfolio Energy Conservation and Energy Management Projects Shop floor efficiency optimization projects Automation Projects etc.
• Shall be responsible for of the daily departmental activities / projects with Safety Cost Budget and Agreed timelines.
• Shall manage and coordinate with all stakeholders like supplier contractor statutory & legal bodies and other departments to meet departmental goals and objectives.
• Liaisoning with local authorities like Boiler Inspectorate Gas Authority of India Ltd Electricity Board etc. related to the departmental work.
• Shall manage a host of Contractors related to fabrication and maintenance project activities Contactor Safety Management and oversee necessary documentation & reporting.
• Shall comply to the requirements of ISO GMP TPM & TQM systems in the Department.

Who are we looking for

Education and Experience:

• Qualification: B.E in Mech. or equivalent from reputed institutes.
• Desirable: Energy Management Qualification is desirable.
• Experience: Around 15 to 18 years experience in senior position like Plant Engineering Head with handson experience in managing overall engineering department of a large FMCG manufacturing facility.
• Experience in Maintenance / Engineering of Continuous Process Plants Chemical Plants with maintenance of Soap Liquid Gel and Paste manufacturing machineries / equipments and related utilities.
• Selection & Sizing of Process Utilities equipment
• Energy Reduction IOT Industry 4.0 related to Manufacturing Process & Utilities.

Key Skills:

• Should be proficient in handling a large engineering services team comprising of Mechanical Electrical and Instrumentation Engineers Technicians and Contractors.
• Maintenance budget planning monitoring and control.
• Excellent Engineering / Technical Maintenance and Troubleshooting skills.
• Sound knowledge of Construction Standards NBC Codes IBR codes ASTM / ASME & IS standards.
• Costing of Utilities Steam Gas Electricity Compressed air refrigeration & chilling etc.
• Good interpersonal & communication skills managing internal & external stakeholders.
• Ability to work under critical situations and handle multiple tasks through a complex team.
• Proficient in use of MS Office especially Word Excel and SAP etc.

Whats in it for you

Be an equal parent

Childcare benefits for the birthing parent commissioning parent (in case of surrogacy) or adoptive parent and their partners

• 6 months of paid leave for primary caregivers flexible work options on return for primary caregivers
• 2 months paid leave for secondary caregivers
• Caregiver travel for primary caregivers to bring a caregiver and children under a year old on work travel

Coverage for childbirth and fertility treatment

No place for discrimination at Godrej

Genderneutral antiharassment policy

Same sex partner benefits at par with married spouses

Coverage for gender reassignment surgery and hormone replacement therapy

Community partnerships and advocacy

Persons with Disability (PwD) care

We are selfish about your wellness

Comprehensive health insurance plans as well as accident coverage for you and your family with topup options

Elder care for those who might need to extend support to senior family members

Preventative healthcare support

Outpatient Department (OPD) coverage including vaccinations dental vision etc.

Uncapped sick leave

Flexible work options including remote working and parttime work

Mental wellness and selfcare programmes resources and counselling

Celebrating wins the Godrej Way

Structured recognition platforms for individual team and businesslevel achievements

Digital and offline instant recognition platforms

An inclusive Godrej

Before you go there is something important we want to highlight. There is no place for discrimination at Godrej. Diversity is the philosophy of who we are as a company. And has been for over a century. Its not just in our DNA and nice to do. Being more diverse especially having our team members reflect the diversity of our businesses and communities helps us innovate better and grow faster. We hope this resonates with you.

We take pride in being an equal opportunities employer. We recognise merit and encourage diversity. We do not tolerate any form of discrimination on the basis of nationality race colour religion caste gender identity or expression sexual orientation disability age or marital status and ensure equal opportunities for all our team members.

If this sounds like a role for you apply now!

We look forward to meeting you

Required Experience:

Manager