Electrical kiln EngineerSr Engineer

Work Location: Rawan Cement Works

No Accommodation is available in Township

Job Band: 11

Designation: Officer / Engineer / Senior Officer / Senior Engineer / Assistant Manager

Education: BE / B. Tech in Electrical

Minium Experience Required: 58 Years

SkillsRequired: Maintenance & trouble shooting of HT/LT system & associate switchgear & equipment. Ability to read and understand power and control wiring related VFD/SPRS/6.6 & 11 KV switchgear panel. proficient in MS Office SAP and TM1. Excellent in Communication as well as documentation.

Job Purpose

Supervise & coordinate of electrical maintenance activities in LS Crusher& transport to maximise plant availability to improve productivity at minimum maintenance cost and ensure zero break down due to electrical equipment failure.

Job Context & Major Challenges

Job Context:
UltraTech Cement Ltd. is the largest manufacturer of grey cement Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. The company has a consolidated capacity of 132.45 Million Tones Per Annum (MTPA) of grey cement. UltraTech Cement has 23 integrated plants 1 Clinkerization plant 27 grinding units and 7 bulk terminals post the Century merger. Its operations span across India UAE Bahrain Bangladesh and Sri Lanka.
UltraTech Rawan Cement plant started its Line 1 operation in early 90s with the capacity of 1 MTPA commissioned in March 1995 as Grasim Cement Unit. This was setup to capture the Eastern Cluster deficit market. In March2013 Line 2 Clinkerization unit was commissioned along with clinker bulk loading facility currently consolidated capacity of Rawan Cement is 6.5 MTPA. Rawan Cement Works also has Captive Thermal Power Plant with a total capacity of 55 MW Waste Heat Recovery System with capacity of 20.4 MW and 10.8 MW Solar Power Plant. The plant has a state of art technology viz. Vertical Roller Mills from Loesch Germany for grinding limestone and coal Kiln and cooler from L&T/FLS Denmark CombiGrinding Cement Mill with Roller Press from KHD Germany Finish Grinding Slag Grinding Roller Press from Krupp Polysius Germany Cross belt analyser from Gamma Metrics USA for online analysis of Limestone XRay analyser Cem Scanner from FLS Denmark.
As the largest cement producer in India we continually strive to play a key role in finding effective and responsible ways to preserve the environment a Cement Sustainability Initiative. We as a company are committed to improving our sustainability footprint in the identified areas of waste management energy reduction water conservation biodiversity management afforestation and emission reduction which are relevant to the cement industry.
Major Challenges:
1. Coordination with Inter Departments
2. Ensuring reliability of electrical equipment due to various technical reasons.

Key Result Areas

KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)KRA1Maintenance Jobs:
Supervise & coordinate all L S Crusher electrical maintenance activities of his section to maximize the plant availability to achieve production as per targets.Study stoppage report
Study checklist
Take corrective & preventive action.
Daily job allocation Daily job allocation and take feed back daily from concern.
Take effective general round.
Supervise maintenance jobs
Coordinate for conditional monitoring and give feed back to senior in time.
Workout material/ manpower requirement.
Organize material / manpower required.
Spares planning on the basis of essential & non essential.
Prepare indents .
Followup for material requirement.
Update the maintenance activities in SAP without slippage.KRA2Cost Optimisation:
Study and analyze power consumption and maintenance cost of his section compared to budget norms and implement action plans to optimize power consumption/ maintenance cost.Monitor actual cost with budget.
Analyses the energy report on daily basis and take corrective action if power deviation observe.
Maintain system Power Factor.
Monitor inventory.
Attend task force meeting
Identify Kaizen/focused improvement area.
Study abnormalities / deviations
Analyze recurring problematic areas.
Review material requirement & inventory.
Control contractor cost with effective supervision.KRA3System Implementation:
Organize and implement ISO EMS systems in his area of operation through the involvement of people for the improvement of quality standards and productivity.Identify and execute improvement study and kaizen.
Identify & get rectified in time.
Abnormalities.
Spillage/leakages.
Unsafe conditions/practices.
5S activities.
Points emerged in campaigns.

Execute implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
ISO system improvement.
Improvement of OEE/MTBF/MTTR
Elimination of muda.
Does why why analysis.
Prepare the weekly & monthly abnormality presentation with SPL linked with SOD.
Does the cross audit with in time frame.
Develop one point lesson and display at appropriate place accordingly.
Update WCM activity boards.
Develop Model area..
Create awareness in team members and motivate .
Develop visual controls.
Monitor working of pollution control equipments.KRA4Modification / Up gradation:
Identify and carryout proposals for modifications / up gradations for improvement in plant working on continuous basis in his sectionAnalyze problems tripping and breakdowns.
Identify proactively the areas requiring improvement.
Carryout whywhy analysis & FMEA
Review drawings / specifications
Formulate proposal.
Implement approved proposals.
Attend improvement meetings.
Review Technical Cell suggestions and implement.
Well maintain the require drawings.KRA5Safety & statutory compliance:
Carryout timely inspection of all jobs required as per Electrical Inspectorate/ statutory guidelines and ensures their timely compliance.Carryout the required checking testing as per guidelines.
Maintain statutory records of the observations.
Attend the safety related abnormalities with speedy manner and give feed back to safety committee immediately after completion.
Take corrective measures for deviations.
Monitor working of line clearance system.
Identify & rectify unsafe points & unsafe practice in the area.
On the job training to staff & workmen on electrical safety & treatment.KRA6Environment & Safety:
Monitor & carryout all the activities required to maintain good house keeping & safety standards of section.Review the jobs / systems
Insist for following safety systems/safe practices.
Guide / interact for effective implementation.
Impart training to workmen/contract workmen.
Identification & rectification of unsafe points/leakage points.
Regular checking of level sensing instruments/other safety interlocks.
Regular checking of tools & tackles.
Analyze accident/near miss cases.
corrective actions.
Develop procedures
Organize implementation of jobs required for safety improvement/ statutory requirements.
Monitor implementation
Guide for corrective actions.
Implement safety measures.
Training on safety measures.

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Required Experience:

Senior IC