1. Purpose:
This position is primarily responsible for supporting the plant mechanical
maintenance function in achieving plant maintenance team maintenance and safety
KPIs.
2. Direct Reports:
Engineering Mechanical Assistants 4 heads
3. Dimensions of Position:
This position covers the overall daily planning and implementation of the plant
equipment mechanical maintenance.
Some of the critical aspects of this position are as follows:
HSE
o Supporting team for compliance against Group Safety Standards.
o Risk mitigation of highrisk mechanical jobs thru RA.
o Supporting team against statutory compliances related to mechanical
engineering functions.
Quality
o Contributing for effective PM plan & adherence to improve availability
of plant equipment & machineries.
o Solving critical equipment issues (mechanical & automation) thru
systematic analysis of information and implementing CA to improve
availability.
Delivery
o Contributing for continual improvement of MTBF & MTTR of critical
machines mainly CNC machines Antares Machines LPG fired Kilns
Ovens thru closing the major or repetitive mechanical maintenance
issues through RCA tool.
o Implementation of special maintenance (inhouse modification
improvement projects etc.) and monitoring of technical results.
o The collection and the entry of data necessary for updating the facility
and equipment management archive.
o Prompt notification of spare parts needed onboard based on
programmed activities and operating conditions. Identifying and
maintaining minimum stock levels of mechanical spares and
consumables.
o Compliance of maintenance to reference standards.
o Upkeep of certification and equipment servicing.
o To aid during mechanical related breakdown.
Job Description Mechanical Engineer FC
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o To assist in the commissioning of new equipment.
o Supervise closely Vendor Services on board. Prepare follow and
close out the visits with proper reports to the Mechanical Department
Manager.
o To provide remote assistance for mechanical related breakdown as
and when required with no time bound.
Cost
o Controlling mechanical assistant and contract workforce overtime.
o Implement & monitor mechanical spareparts management for optimum
inventory control
People
o Plan and implement required training of mechanical assistants.
o Efficiency drive within mechanical team.
4. Key Result Areas:
4.1.1 HSE
Ensure adherence to all systems & processes as per the global safety
standards (LTT Machine safety PTW Gas Standards) required by the
organisation
Ensure carrying out Safety audits as per the group standard by
engineering team
4.2 Overseeing daily mechanical maintenance (planned unplanned)
management in allotted area.
4.3 Manage high standard of plant and machinery health to support delivery
requirement of manufacturing operations through
Effective preventive maintenance (planning & execution)
Performing major maintenance of CNC machines Antares Machines.
Ensuring high standard of MTBF and MTTR of CNC Antares Kiln.
Ensuring availability of spares & utilities
Timely adherence to statutory compliance in allotted area.
Solving major or repetitive mechanical failure through RCA tool
4.4 Maintain Cost efficiency through effective planning & control
supporting energy conservation initiatives primarily in LPG.
Regular review and control of mechanical assistants overtime
Maintaining optimum spare inventory
4.5 Develop a motivated and performing mechanical team through leadership.
Develop a training plan to continuously improve technical skills.
5. Main Interactions Internal:
Contact Frequency Purpose
Maintenance Team Daily Maintenance planning &
problem solving
Production team Daily Planning and implementation
of operations KPIs
Job Description Mechanical Engineer FC
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Process & QA team Daily Planning and implementation
of operational KPIs
Supply chain team Daily Procurement process (PO
Vendor development
negotiation)
HSE coordinator Daily Plant Safety KPIs
6. Main Interactions External:
Contact Frequency Purpose
Vendors As & when required Issue based
7. Qualifications:
Bachelors degree in mechanical engineering from reputed college
8. Experience:
510 years of work experience in plant maintenance function.
Hands on experience in troubleshooting plant mechanical maintenance.
Hands on experience on pneumatics and hydraulics maintenance
Experience in vendor management and handling contract work force.
Hands on experience in maintenance of CNC (5 axis minimum) LPG fired
Kilns & Ovens Surface Grinding machine etc.
9. Knowledge:
Good understanding of operation of plant maintenance
Should understand mechanical and P&I diagrams.
Should have hands on experience in solving mechanical problems specially
related to CNC machines.
Have knowledge in Heating Equipments (Furnace /Ovens) with PID control
systems.
10. Skills & Behaviour:
Strong problemsolving ability & logical approach
High degree of planning and coordination
Leadership capabilities to lead a team
Strong interpersonal skills
High adaptability to adjust as per requirement
High on result orientation