Job Description Summary

Job Description

Roles and Responsibilities

Technical Expertise

• Operate and maintain HVOF Plasma and Cold spray systems
• Perform coating characterization (microstructure adhesion hardness porosity wear/corrosion resistance).
• Apply industry standards (ASTM ISO AMS) in coatings.
• Operate spray robots and adhere to developed test procedures.
• Identify opportunities for process improvements.
• Implement innovative solutions to enhance efficiency and output.

Laboratory Operations

• Oversee daily operations of the spray coating laboratory ensuring safe and efficient execution.
• Manage project timelines and deliverables.
• Lead lab technicians and mentor junior engineers.
• Drive coating projects from concept through qualification.
• Inventory management
• Ensure calibration and maintenance of laboratory equipment.
• Coordinate with vendors for servicing and repairs.
• Mentor laboratory staff in equipment operation and maintenance.
• Identify skill gaps and recommend training programs.

Safety & Compliance

• Maintain a safe working environment in line with health and safety regulations.
• Handle hydrogen gas safely and comply with flammable environment testing standards.
• Apply safety protocols for handling hightemperature processes gases and powders.
• Manage gas bank maintenance and labeling per GHS standards.
• Conduct regular safety audits and implement corrective measures.
• Proactive identification of safety risks and countermeasures.

Quality Assurance

• Follow quality control procedures to maintain high standards in coating processes.
• Ensure adherence to safe operating procedures by all team members.
• Monitor and evaluate test results for accuracy and reliability.
• Maintain thorough documentation and records.

Documentation & Reporting

• Maintain detailed records of procedures results and safety incidents.
• Prepare and present technical reports to management and stakeholders.

Collaboration & Communication

• Collaborate with crossfunctional teams to support R&D projects.
• Communicate effectively with stakeholders on lab capabilities and results.
• Participate in reviews with senior leaders customers and stakeholders.

Required Qualifications

• Graduate degree or diploma in Materials Mechanical Mechatronics or related engineering discipline.
• Minimum 8 years of relevant experience in thermal spray coatings.
• Knowledge of industrial safety processes (fire chemical electrical compressed gases LOTO).
• Handson experience with thermal spray systems calibrations powder feeders and spray guns.
• Proficiency in Microsoft Office (Word Excel PowerPoint Outlook Teams).
• Ability to interpret engineering drawings (Unigraphics AutoCAD).
• Basic understanding of PLC controls and processes.
• Willingness to work in shifts and travel (10% domestic/international).
• Ability to collaborate with design manufacturing and quality teams.

Desired Characteristics

• Masters or PhD in Materials Science Mechanical Engineering or related field.
• Experience with advanced coatings (ceramic carbide metallic alloys bond coats).
• Knowledge of thermal barrier coatings (TBCs) and functional coatings for aerospace energy or automotive applications.
• Familiarity with advanced characterization techniques (SEM/EDS XRD thermal conductivity residual stress analysis).
• Experience with automation robotics or digital monitoring in thermal spray systems.
• Proficiency with Six Sigma and other quality tools.

• Relevant professional certifications (ASM Thermal Spray Society NACE AWS).

Note:

• To comply with US immigration and other legal requirements it is necessary to specify the minimum number of years experience required for any role based within the USA. For roles outside of the USA to ensure compliance with applicable legislation the JDs should focus on the substantive level of experience required for the role and a minimum number of years should NOT be used.

Additional Information