Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development line balancing and continuous improvementensuring production lines meet performance safety and quality targets throughout launch and ramp-up in collaboration with Manufacturing and Engineering teams.
Key Responsibilities
- Conduct time and motion studies develop standardized work and balance operator workloads to align with takt time using Pre-determined Time Standards like MTM MOST or MODAPTS
- Present the line balance to the core launch team which will include product engineering and operational team members.
- Lead throughput and bottleneck analysis to identify improvement opportunities and eliminate constraints.
- Collaborate with Station Design Manufacturing Engineering and Quality teams to implement design and process improvements.
- Provide data for ergonomic evaluations using digital tools such as Process Simulate Human or ErgoMan to ensure operator safety.
- Validate PFMEA and process documentation for compliance and launch approval.
- Lead or participate in continuous improvement (Kaizen) workshops and lean manufacturing initiatives.
- Track and report launch metrics including cycle time adherence first-time quality downtime and throughput performance.
- Support pilot builds tool tryouts and process validation during pre-production phases.
Qualifications :
- Bachelors degree in Industrial Mechanical or Manufacturing Engineering (or related discipline) or relevant work experience
- 35 years of experience in an automotive manufacturing or assembly environment.
- Proficiency in using AutoCAD and Microsoft Excel for line layouts and analysis.
- Experience with lean manufacturing line balancing and standardized work principles.
- Strong working knowledge of PFMEA lean methodologies and ergonomic design.
- Excellent analytical organizational and problem-solving skills.
Preferred Skills
- Experience supporting vehicle launch retooling or model change programs.
- Familiarity with Tecnomatix Process Simulate Power BI or other digital manufacturing tools.
- Six Sigma or Lean Manufacturing certification (Green Belt or higher).
- Experience with SAP MES or similar production tracking systems.
- Working knowledge of throughput simulation and material flow optimization.
**Eligible candidates MUST be local to Rockford IL and willing to work onsite 5 days/week**
Additional Information :
Why Join Us
- Be part of new vehicle program launches shaping the future of manufacturing industry
- Collaborate with global engineering experts in a fast-paced innovative environment
- Competitive compensation benefits and professional development opportunities.
All your information will be kept confidential according to EEO guidelines.
Remote Work :
No
Employment Type :
Full-time
Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development line balancing and continuous improvementensuring production lines meet performance safety and quality targets throughout launch and ramp-up in...
Segula Technologies is seeking an Industrial Engineer to support new product introductions at a major OEM facility. This role focuses on methods development line balancing and continuous improvementensuring production lines meet performance safety and quality targets throughout launch and ramp-up in collaboration with Manufacturing and Engineering teams.
Key Responsibilities
- Conduct time and motion studies develop standardized work and balance operator workloads to align with takt time using Pre-determined Time Standards like MTM MOST or MODAPTS
- Present the line balance to the core launch team which will include product engineering and operational team members.
- Lead throughput and bottleneck analysis to identify improvement opportunities and eliminate constraints.
- Collaborate with Station Design Manufacturing Engineering and Quality teams to implement design and process improvements.
- Provide data for ergonomic evaluations using digital tools such as Process Simulate Human or ErgoMan to ensure operator safety.
- Validate PFMEA and process documentation for compliance and launch approval.
- Lead or participate in continuous improvement (Kaizen) workshops and lean manufacturing initiatives.
- Track and report launch metrics including cycle time adherence first-time quality downtime and throughput performance.
- Support pilot builds tool tryouts and process validation during pre-production phases.
Qualifications :
- Bachelors degree in Industrial Mechanical or Manufacturing Engineering (or related discipline) or relevant work experience
- 35 years of experience in an automotive manufacturing or assembly environment.
- Proficiency in using AutoCAD and Microsoft Excel for line layouts and analysis.
- Experience with lean manufacturing line balancing and standardized work principles.
- Strong working knowledge of PFMEA lean methodologies and ergonomic design.
- Excellent analytical organizational and problem-solving skills.
Preferred Skills
- Experience supporting vehicle launch retooling or model change programs.
- Familiarity with Tecnomatix Process Simulate Power BI or other digital manufacturing tools.
- Six Sigma or Lean Manufacturing certification (Green Belt or higher).
- Experience with SAP MES or similar production tracking systems.
- Working knowledge of throughput simulation and material flow optimization.
**Eligible candidates MUST be local to Rockford IL and willing to work onsite 5 days/week**
Additional Information :
Why Join Us
- Be part of new vehicle program launches shaping the future of manufacturing industry
- Collaborate with global engineering experts in a fast-paced innovative environment
- Competitive compensation benefits and professional development opportunities.
All your information will be kept confidential according to EEO guidelines.
Remote Work :
No
Employment Type :
Full-time
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