Sr. Propulsion Engineer (Merlin Turbomachinery)

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible with the ultimate goal ofenabling human life on Mars.

SR. PROPULSION ENGINEER (MERLIN TURBOMACHINERY)

As a Sr. Merlin Turbomachinery Engineer you will own all aspects of ongoing Merlin Turbopump design development qualification and production this role you will utilize your strong technical knowledge of turbomachinery as well as your ability to work with a wider team of specialists in the various pump sub systems to ensure maximum reliability of the Merlin engine. You will fully integrate with the Merlin development refurb and flight operations teams as we fly commercial national security and crewed missions.

RESPONSIBILITIES:

• Support build test and flight of Merlin Turbopumps for SpaceXs Falcon 9 and Falcon Heavy reusable launch vehicles
• Review and/or update detailed mechanical analysis on all the turbopump components/systems and confirm that they meet the required standards for life and reliability targets
• Work with other engineers to ensure rotordynamics/bearings and other mechanical elements (seals etc.) are correctly defined and implemented or perform analysis as needed
• Work with designers to support accurate and correct models and drawings for turbopump assembly and components and ensure that these drawings are correct and able to be manufactured with the available processes (or develop process to enable them)
• Ensure that detailed layouts and stack-ups are up to date and ensure all the correct build clearances and fits are set such that the turbopump can be assembled and run correctly
• Work with manufacturing engineers and external suppliers to ensure Turbopump and key sub-assemblies are manufactured correctly and efficiently
• Work with teams developing other systems on the engine (combustion devices valves etc.) to ensure optimal Turbopump integration and that risks are minimized across the engine
• Lead the resolution of issues encountered with the turbopump during testing or flight operations
• Support ongoing design manufacturing or reliability improvements to Merlin turbomachinery
• Support M1D and MVacD engine test teams for development qualification and production engines
• Support launch and refurbishment teams on-site to ensure reliability during continued engine reuse

BASIC QUALIFICATIONS:

• Bachelors degree in an engineering discipline
• 5 years of experience related to turbomachinery or rocket engine development

PREFERRED SKILLS AND EXPERIENCE:

• Masters degree in Mechanical or Aerospace Engineering
• Background in turbomachinery design (aero/hydro CFD stress analysis HCF LCF)
• Hands-on experience with turbomachinery hardware build
• Experience with turbomachinery manufacturing and design of manufacturability
• Experience with turbomachinery testing and engine testing
• Understanding of thermodynamics compressible and incompressible flow thermochemistry mechanics and/or materials
• Professional experience using Siemens NX (Unigraphics) and ANSYS strongly preferred Fluent or other comparable CFD package also desirable
• Understanding of engineering fundamentals and the ability to perform basic analysis
• Great attitude in the face of extreme technical and schedule challenges
• Experience at a nimble engineering organization or in a highly technical position that required a scrappy entrepreneurial manner to accomplish tasks with tight time or budget constraints
• Full engineering lifecycle experience (design trade CAD design prototyping manufacturing testing qualification production reuse)
• Demonstrated track record of excellent academic and professional achievement
• Excellent verbal and written communication skills with both internal and external customers
• Ability to deliver against an aggressive schedule without sacrificing safety or reliability

ADDITIONAL REQUIREMENTS:

• Willingness to travel in support of testing (McGregor TX) launching and refurbishing (Cape Canaveral FL and Vandenberg Space Force Base CA) (15% of year)
• Willingness to work extended hours and weekends as needed to resolve critical technical or timing issues

COMPENSATION AND BENEFITS:

Pay range:
Sr. Propulsion Engineer/Senior: $125000.00 - $175000.00/per year

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills education and experience.

Base salary is just one part of your total rewards package at SpaceX. You may also be eligible for long-term incentives in the form of company stock stock options or long-term cash awards as well as potential discretionary bonuses and the ability to purchase additional stock at a discount through an Employee Stock Purchase Plan. You will also receive access to comprehensive medical vision and dental coverage access to a 401(k) retirement plan short and long-term disability insurance life insurance paid parental leave and various other discounts and perks. You may also accrue 3 weeks of paid vacation and will be eligible for 10 or more paid holidays per year. Employees accrue paid sick leave pursuant to Company policy which satisfies or exceeds the accrual carryover and use requirements of the law.

ITAR REQUIREMENTS:

• To conform to U.S. Government export regulations applicant must be a (i) U.S. citizen or national (ii) U.S. lawful permanent resident (aka green card holder) (iii) Refugee under 8 U.S.C. 1157 or (iv) Asylee under 8 U.S.C. 1158 or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit competence and qualifications and will not be influenced in any manner by race color religion gender national origin/ethnicity veteran status disability status age sexual orientation gender identity marital status mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceXs Affirmative Action Plan for veterans and individuals with disabilities or applicants requiring reasonable accommodation to the application/interview process should reach out to.