Continuous Improvement Engineer / Analyst

Company Overview

Durabuilt Windows & Doors is a leading manufacturer in Western Canada with over 30 years of experience in the industry. Our commitment to hard work innovation and customer satisfaction has earned us a place on Canada’s Best Managed Companies list since 2012. We believe that our success is driven by our dedicated team and their focus on excellence.

Summary

We are looking for passionate Continuous Improvement Engineer or Analyst with at least 5 years’ experience to drive strategic transformation through Lean Manufacturing and Value Stream Mapping. The ideal candidate will lead initiatives such as 5S Kaizen Six Sigma and 8-D to eliminate waste and enhance productivity. Proficiency in designing new fixtures using 3D CAD tools like SolidWorks and experience with digital simulation tools such as FlexSim or equivalent is required. Working closely with Production leadership this role fosters a sustainable culture of operational excellence. While based at a single facility the position supports continuous improvement across multiple locations.

Responsibilities

• Perform time studies workflow analysis and value stream mapping to identify and implement improvements in productivity safety quality and cost..
• Take a hands-on approach to lead root cause investigations and implement practical solutions to eliminate production inefficiencies.
• Design and develop production fixtures using 3D CAD tools such as SolidWorks to support process optimization and ergonomic improvements.
• Implement and sustain continuous improvement systems including Kamishibai audits and visual management tools to ensure long-term performance gains.
• Facilitate and lead Kaizen events defining objectives estimating ROI coordinating resources and tracking results to drive impactful change.
• Provide labor ROI and work content analysis to senior leadership to support strategic decision-making and resource planning.
• Create and update Work Instructions and SOPs and lead technical training sessions and hands-on demonstrations for production teams.
• Collaborate on new product introductions and changes identifying efficiency opportunities early in the design-to-production process.

Requirements

• Proven experience (5 years) in manufacturing environments with strong knowledge of production line operations process mapping capacity planning and efficiency evaluation.
• Practical expertise in Lean Manufacturing 5S Six Sigma Kaizen and other continuous improvement methodologies; Lean certification strongly desired Six Sigma certification a plus.
• Skilled in conducting time studies value stream analysis and using simulation tools such as FlexSim (or equivalent) for evaluating and optimizing manufacturing systems.
• Proficient in designing fixtures and layouts using 3D CAD tools like SolidWorks and AutoCAD to support process improvements and ergonomic design.
• Strong background in developing SOPs technical documents and work instructions; capable of leading hands-on technical training sessions across functional teams.
• Familiarity with industry standards safety regulations and compliance practices particularly in high-volume production settings; fenestration industry experience is an asset.
• Exceptional problem-solving analytical and troubleshooting skills with the ability to respond quickly and effectively to unplanned events or operational challenges.
• Excellent interpersonal and leadership skills with the ability to coordinate across departments and drive engagement from production staff to senior management.
• Strong time management organization and multitasking abilities including planning and executing multiple improvement projects simultaneously.
• Effective verbal and written communication skills with proficiency in preparing technical reports presenting findings and influencing continuous improvement culture across teams.
• Knowledge of process capability analysis and related tools such as Minitab or equivalent software.

Working Conditions and Requirements:

• Lifting and/or carrying anywhere from 10lbs to 75bs.
• Operate primarily in an office and plant environment.
• Use standard office equipment such as laptop computers 3D printers and smartphones.
• Working in an office environment with possible local travel requirements.
• Needs to be comfortable working in a manufacturing production floor at times.
• Pressure to produce tangible results and complete projects within tight timelines.
• Requires a high degree of attention to detail and the ability to multi-task.
• Valid Driver’s License.
• Ability to travel between facility locations as required.
• Weekend Availability required on occasions.