Senior Manufacturing Engineer

Purpose and Scope

The Senior Manufacturing Engineer is responsible for performing critical functions in a high-mix, low-volume manufacturing environment, supporting a growing company that plays a vital role in national defense. The primary responsibilities include the utilization of blueprints and models, creating manufacturing plans, programs, and documentation for various manufacturing processes, including set up, operation, and training on the state-of-the-art CNC mills, lathes, and mill/turn machine tools. The right person for this position uses their design, operations, costs, and creative expertise to work with a team to streamline the manufacturing processes to increase productivity without sacrificing quality. In this position, attention to detail is crucial. Effective verbal and written communication skills are required.

Responsibilities

Objectives

PERFORMANCE: The primary focus of this role will be to reduce the time it takes to plan machining projects and produce a First Article (FAI) part by 50%

TECHNOLOGY: Increase manufacturing efficiency and throughput by maximizing the capabilities of all machine tools and programming software systems

ORGANIZATION: Improve operational workflow and throughput through ProShop ERP utilization, Value Stream Mapping, and other relevant techniques to eliminate waste through continuous improvement

What you will get to do

Daily demonstrate what it means to live the Core Values through words and actions

• (Performance, Courage, Development, Initiative & Character)
  
• Become an SME (Subject Matter Expert) to get started as soon as possible to learn what works
  

Create new ways of producing products for new or current ventures by utilizing findings from research, knowledge of the product, expense information and company goals

Utilize work orders and blueprints to determine the most straightforward and fastest manufacturing process with consideration of required tolerances and GD&T for machined components, weldments, and assemblies

Utilize Mastercam and NCSimul to provide CNC programs for 3, 4, and 5-axis mill and mill-turn machines

Utilize on machine part probing system (BLUM & Renishaw) to ensure component conformance and allow for lightly attended or unattended processing

Provide robust, repeatable processes that are easily handed off to a machinist or operator for machining Heat Resistant Super Alloys (HRSA) and other exotic materials

Coach and train machinists, programmers, and setup employees to ensure the successful execution of manufacturing plans

• Select, design, and implement fixtures and workholding
  
• Go and See to solve problems at the place of work to include performing 5 Why s, RCCA
  

Continually develop an understanding of Lean and waste (value added vs. non-value added) to see waste and then eliminate waste through continuously improving everything, starting with yourself

Support and comply with Quality Management System

• Utilize and gain proficiency in ProShop ERP software for daily tasks and projects
  

Make recommendations to company leaders for the best use of production timelines, equipment, and supplies, and give projections related to the company s manufacturing goals

• Continue to develop professional expertise and proficiencies by periodically participating in classes, conferences and other developmental opportunities
  
• Liaison with a team of machinery operators, managers, and product developers to ensure everyone contributes to the common goal
  
• Work to provide solutions to leadership when presented with manufacturing concerns
  

Results

Spindle utilization goal is on a continual path of improvement to meet the goal

Scrap elimination goal is on a continual path of improvement to meet the goal

Revenue goals are on a continual path of improvement to meet the goal

Functional Competencies

Promptly ask when you aren t sure, when you don t know how to do something, or need help

Ability to consistently handle and follow through with assignments and meet deadlines

Maintain a positive attitude when priorities shift to meet the needs of the customer

Must be coachable with a desire to learn and grow with the company to advance experience

Must possess strong mechanical aptitude and problem-solving skills

Proficient with business software such as ERP, spreadsheets, presentations, etc.

Follow all company policies and OSHA regulations for a safe working environment. As stated by company policy, wear personal protective equipment in designated operations and manufacturing areas.

Organizational Relationships

The Senior Manufacturing Engineer reports to the VP of Operations and has support responsibilities for Quality Assurance, Mission Assurance, and Supply Chain.

Requirements

Qualifications and Experience

Bachelor s degree in Engineering related discipline preferred

8-10 years of CNC programming experience required

10-15 years of working in machining environments - required

Working knowledge and experience with Solidworks 3D modeling software required

Familiarity with ERP, Microsoft Office, and other technical software systems required

Thorough understanding of Quality Management Systems - required

Ability to pass a background check and hold a security clearance required

US citizen- required

Excellent attention to detail and time management

Ability to provide feedback both verbally and in writing